ArmourCoat: ArmourCast
ArmourCast is used to create stunning three-dimensional cast designs that look and feel like stone - suitable for external and internal applications. The material and manufacture process are ideally suited to creating shapes and designs that are too complex for a hand applied finish of Armourcoat Polished Plaster. Armourcoat Surface Finishes provide a complete service, from the design and ArmourCast finish selection, through to the panel manufacture and installation.
Modular Wall Systems
ArmourCast can be used to make a broad range of modular panel designs ranging from complex geometric designs to more organic and sculptural forms. The panels can be designed so that the pattern or design flows naturally from one panel to another. It is also possible to integrate the join lines within the design so that the surface does not read as a series of adjoining panels. One of the key advantages of this modularity is that relatively few moulds are required to complete large wall areas.
ArmourCast Modular Wall Systems
ArmourCast Modular Wall Systems
ArmourCast Shopfitting
With the ability to created logos or brand identity in 3-dimensions integrated into panels or display items, ArmourCast offers tremendous scope for shop-fitting design. ArmourCast can be used to create entire display items, floor mounted display units, shelving display and niche boxes that have the look and feel of solid stone.
ArmourCast Shop Fitting
ArmourCast Shop Fitting
ArmourCast Columns
Real stone columns are not only extremely expensive and heavy but they are not well suited to modern building practices where the structural supports are invariably poured concrete or steel beams. ArmourCast is ideal for making columns or pilasters that truly look and feel like stone. Full columns are generally made in two halves which are joined together on site and clad over the existing structural supports. Horizontal lines, fluting and decorative detail at the base and capital of the columns can all be incorporated into the design. Round, oval, elliptical, square, hexagonal or even asymmetrical columns are all possible.
ArmourCast Columns
ArmourCast Shop Fitting
ArmourCast Mirrors
To make a mirror frame from a single piece of stone would normally require a large stone slab and a significant amount of carving. With ArmourCast we can easily achieve substantial sized mirror frames and intricate sculpted designs in a completely seamless stone finish. The weight can be kept to manageable levels as the total thickness of the material is just 9-12 mm and any necessary support struts and fixing brackets are laminated into the frame.
ArmourCast Mirrors
ArmourCast Mirrors
ArmourCast Seating
ArmourCast can be used to manufacture an array of seating designs that convey the monumental solidity of stone but without the excessive weight. The material is packed into the face of the mould and then laminated with several layers of glass fibre matt to create a reinforced surface that is 12-15mm thick. A support framework of either wood or tubular steel is then laminated into place to strengthen and provide fixing points for adjustable feet or castors.
ArmourCast Seating
ArmourCast Mirrors
ArmourCast Custom Designs
With the ability to make an almost unlimited range of shapes and designs in a huge range of stone finishes, ArmourCast offers architects and designers great artistic scope.

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ArmourCast Custom Finishes
ArmourCast Mirrors
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